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AISEMO

AISEMO offers an AI-based plug-and-play complete solution for the plastics injection moulding industry to reduce operating costs and increase productivity through efficient digitalization and real-time access to production data.
Who is
AISEMO?

AISEMO is a specialist in the development and sale of hardware and software systems for the injection molding industry. These are used as complete solutions for monitoring and optimizing production processes.

The company, headquartered in Weibern (Upper Austria), was founded in 2019 and operates additional locations in Linz and Vienna.

CANCOM Austria emerged from K-Businesscom (formerly Kapsch BusinessCom) at the beginning of 2024. The following case study was written before that and therefore the text was left in the original version.

Business Challenge

One of the challenges for AISEMO is the industrial environment with various disruptive factors for data transmission. In collaboration with KBC, concepts are being developed for the implementation of key components at data interfaces, IoT solutions and edge-to-cloud interfaces.

The aim is to increase the scalability, stability, cost efficiency and security of the overall solution. It should be able to be offered and used globally.

Solution

AISEMO Analytics is characterized by an innovative approach to monitoring and optimizing injection moulding machines. The digitalization solution functions as a flexible plug-and-play system regardless of the manufacturer or model of the networked systems.

The wireless sensors are installed without interfering with the machine (non-invasive) or the local IT infrastructure. They record acceleration data, which is transferred to the AWS cloud via an edge gateway. There, a specially trained AI analyzes it. It accesses an intelligent machine learning model and a comprehensive data lake.

Users receive real-time data on the production status of their machines and important insights for detecting deviations in the production process, predictive maintenance and scrap prevention.

Service

KBC supported AISEMO with consulting, the PoC (proof of concept) and the IoT and cloud architecture.

Technology

Various AWS services were used for the implementation:

  • Greengrass
  • IoT Core
  • MQTT for device management and data transmission
  • Kinesis
  • Cloud Lambda Functions
  • Cloud Watch

Methods

the following methods were used by KBC for consulting:

  • PoC - Proof of Concept
  • Agile project management
  • Explorative and prototypical implementation
  • Concept workshops
  • Review & sparring

Value

When using AISEMO Analytics, customers benefit in particular from the time savings of several months during implementation. They are supported in building up know-how and prevent serious architectural errors when designing and combining different AWS services.

Future prospects

AISEMO is currently working on scaling the system for worldwide operation. The digitalization solution is to be offered globally in order to achieve the most sustainable and resource-saving plastics processing possible worldwide. This project represents a major challenge, which KBC is supporting as a competent partner .

"It was very important for us to have a partner at our side who would support us in the long term in implementing our vision. KBC was also a good choice because experts in different subject areas can be involved in the project at any time if required. This wide range of expertise is an absolute added value for us as a start-up."

Katharina Königswenger

Director Product Management

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